A model to predict minimum required clamp pre-loads in light of fixture-workpiece compliance

Edward Demeter, Wei Xie, Shabbir Choudhuri, Subramanian Vallapuzha, Martin Wesley Trethewey

Research output: Contribution to journalArticle

33 Citations (Scopus)

Abstract

The determination of minimum required clamp pre-loads is an important process in the design of machining fixtures. This paper presents a linear, clamp pre-load (LCPL) model that can be applied to fixture-workpiece systems whose compliance is load invariant. The model considers the static deformation of the fixture-workpiece system in response to the clamping process and the machining process. Sources of compliance throughout a fixture-workpiece system are considered. The model computes the minimum required pre-loads necessary to prevent workpiece slip at the fixture-workpiece joints throughout the machining process. This paper also describes an experimental study that was used to characterize the accuracy of the LCPL model with regard to the application of a ramping external load to a fixture-workpiece system. Over the contact conditions tested, the LCPL model was observed to overestimate the minimum required clamp pre-loads by an average of 7%. This experimental study also revealed the sensitivity of the computed pre-loads to the relative compliance of the fixture elements as well as the coefficient of friction.

Original languageEnglish (US)
Pages (from-to)1031-1054
Number of pages24
JournalInternational Journal of Machine Tools and Manufacture
Volume41
Issue number7
DOIs
StatePublished - May 1 2001

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Fixtures (tooling)
Clamping devices
Machining
Compliance
Friction

All Science Journal Classification (ASJC) codes

  • Mechanical Engineering
  • Industrial and Manufacturing Engineering

Cite this

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title = "A model to predict minimum required clamp pre-loads in light of fixture-workpiece compliance",
abstract = "The determination of minimum required clamp pre-loads is an important process in the design of machining fixtures. This paper presents a linear, clamp pre-load (LCPL) model that can be applied to fixture-workpiece systems whose compliance is load invariant. The model considers the static deformation of the fixture-workpiece system in response to the clamping process and the machining process. Sources of compliance throughout a fixture-workpiece system are considered. The model computes the minimum required pre-loads necessary to prevent workpiece slip at the fixture-workpiece joints throughout the machining process. This paper also describes an experimental study that was used to characterize the accuracy of the LCPL model with regard to the application of a ramping external load to a fixture-workpiece system. Over the contact conditions tested, the LCPL model was observed to overestimate the minimum required clamp pre-loads by an average of 7{\%}. This experimental study also revealed the sensitivity of the computed pre-loads to the relative compliance of the fixture elements as well as the coefficient of friction.",
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A model to predict minimum required clamp pre-loads in light of fixture-workpiece compliance. / Demeter, Edward; Xie, Wei; Choudhuri, Shabbir; Vallapuzha, Subramanian; Trethewey, Martin Wesley.

In: International Journal of Machine Tools and Manufacture, Vol. 41, No. 7, 01.05.2001, p. 1031-1054.

Research output: Contribution to journalArticle

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