Design of lightweight structural components for direct digital manufacturing

Xin Ning, Sergio Pellegrino

Research output: Chapter in Book/Report/Conference proceedingConference contribution

10 Citations (Scopus)

Abstract

The rapid growth in direct digital manufacturing technologies has opened the challenge of designing optimal micro-structures for high-performance components. Current topology optimization techniques do not work well for this type of problems and hence in this paper we propose a technique based on an implicit representation of the structural topology. The detailed microstructure is defined by a continuous variable, the size distribution field, defined over the design domain by chosen shape functions. We can optimize the structural topology by optimizing only the weights of the size distribution field and, for any given size distribution, we use standard meshing software to determine the actual detailed micro-structure. We have implemented the optimization loop using commercial CAD and FEA software, running under a genetic algorithm in MATLAB. Application this novel technique to the design of a sandwich beam has produced designs that are superior to any standard solid beam or even optimized truss structure.

Original languageEnglish (US)
Title of host publication53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference 2012
StatePublished - Dec 1 2012
Event53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference 2012 - Honolulu, HI, United States
Duration: Apr 23 2012Apr 26 2012

Publication series

Name53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference 2012

Other

Other53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference 2012
CountryUnited States
CityHonolulu, HI
Period4/23/124/26/12

Fingerprint

topology
manufacturing
microstructure
Microstructure
Topology
computer programs
optimization
shape functions
Shape optimization
computer aided design
genetic algorithms
MATLAB
Computer aided design
Genetic algorithms
Finite element method

All Science Journal Classification (ASJC) codes

  • Aerospace Engineering
  • Mechanical Engineering
  • Materials Science(all)
  • Surfaces and Interfaces

Cite this

Ning, X., & Pellegrino, S. (2012). Design of lightweight structural components for direct digital manufacturing. In 53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference 2012 (53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference 2012).
Ning, Xin ; Pellegrino, Sergio. / Design of lightweight structural components for direct digital manufacturing. 53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference 2012. 2012. (53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference 2012).
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Ning, X & Pellegrino, S 2012, Design of lightweight structural components for direct digital manufacturing. in 53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference 2012. 53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference 2012, 53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference 2012, Honolulu, HI, United States, 4/23/12.

Design of lightweight structural components for direct digital manufacturing. / Ning, Xin; Pellegrino, Sergio.

53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference 2012. 2012. (53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference 2012).

Research output: Chapter in Book/Report/Conference proceedingConference contribution

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M3 - Conference contribution

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Ning X, Pellegrino S. Design of lightweight structural components for direct digital manufacturing. In 53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference 2012. 2012. (53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference 2012).