Effect on the forgeability of magnesium AZ31B-O when continuous DC electricity is applied

Joshua J. Jones, John Timothy Roth

Research output: Chapter in Book/Report/Conference proceedingConference contribution

4 Citations (Scopus)

Abstract

Currently, the automotive and aircraft industries are considering increasing the use of magnesium within their products due to its favorable strength-to-weight characteristics. However, the implementation of this material is problematic as a result of its limited formability. Partially addressing this issue, previous research has shown that Electrically-Assisted Manufacturing (EAM) improves the tensile formability of magnesium sheet metal While these results are highly beneficial towards fabricating the skin of the vehicle, a technique for improving the production of the structural/mechanical components is also desirable. Given the influence that EAM has already exhibited on tensile deformation, the research herein focuses on incorporating this technique within forging operations. The potential benefit of using EAM on compressive processes has been demonstrated in related research where other materials, such as titanium and aluminum, have shown improved compressive behavior. Therefore, this research endeavors to amalgamate these findings to Mg AZ31B-O, which is traditionally hard to forge. As such, to demonstrate the effects of EAM on this alloy, two series of tests were performed. First, the sensitivity of the alloy to the EAM process was determined by varying the current density and platen speed during an upsetting process (flat dies). Then, the ability to utilize impression (shaped) dies was examined. Through this study, it was shown that the EAM process increases the forgeability of this magnesium alloy through improvements such as decreased machine force and increased achievable deformation. Additionally, the ability to form the desired final specimen geometry was achieved.

Original languageEnglish (US)
Title of host publicationProceedings of the ASME International Manufacturing Science and Engineering Conference 2009, MSEC2009
Pages589-598
Number of pages10
DOIs
StatePublished - Dec 1 2009
EventASME International Manufacturing Science and Engineering Conference 2009, MSEC2009 - West Lafayette, IN, United States
Duration: Oct 4 2009Oct 7 2009

Publication series

NameProceedings of the ASME International Manufacturing Science and Engineering Conference 2009, MSEC2009
Volume2

Other

OtherASME International Manufacturing Science and Engineering Conference 2009, MSEC2009
CountryUnited States
CityWest Lafayette, IN
Period10/4/0910/7/09

Fingerprint

Magnesium
Electricity
Formability
Sheet metal
Forging
Magnesium alloys
Skin
Current density
Titanium
Aircraft
Aluminum
Geometry
Industry

All Science Journal Classification (ASJC) codes

  • Industrial and Manufacturing Engineering
  • Mechanical Engineering

Cite this

Jones, J. J., & Roth, J. T. (2009). Effect on the forgeability of magnesium AZ31B-O when continuous DC electricity is applied. In Proceedings of the ASME International Manufacturing Science and Engineering Conference 2009, MSEC2009 (pp. 589-598). (Proceedings of the ASME International Manufacturing Science and Engineering Conference 2009, MSEC2009; Vol. 2). https://doi.org/10.1115/MSEC2009-84116
Jones, Joshua J. ; Roth, John Timothy. / Effect on the forgeability of magnesium AZ31B-O when continuous DC electricity is applied. Proceedings of the ASME International Manufacturing Science and Engineering Conference 2009, MSEC2009. 2009. pp. 589-598 (Proceedings of the ASME International Manufacturing Science and Engineering Conference 2009, MSEC2009).
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abstract = "Currently, the automotive and aircraft industries are considering increasing the use of magnesium within their products due to its favorable strength-to-weight characteristics. However, the implementation of this material is problematic as a result of its limited formability. Partially addressing this issue, previous research has shown that Electrically-Assisted Manufacturing (EAM) improves the tensile formability of magnesium sheet metal While these results are highly beneficial towards fabricating the skin of the vehicle, a technique for improving the production of the structural/mechanical components is also desirable. Given the influence that EAM has already exhibited on tensile deformation, the research herein focuses on incorporating this technique within forging operations. The potential benefit of using EAM on compressive processes has been demonstrated in related research where other materials, such as titanium and aluminum, have shown improved compressive behavior. Therefore, this research endeavors to amalgamate these findings to Mg AZ31B-O, which is traditionally hard to forge. As such, to demonstrate the effects of EAM on this alloy, two series of tests were performed. First, the sensitivity of the alloy to the EAM process was determined by varying the current density and platen speed during an upsetting process (flat dies). Then, the ability to utilize impression (shaped) dies was examined. Through this study, it was shown that the EAM process increases the forgeability of this magnesium alloy through improvements such as decreased machine force and increased achievable deformation. Additionally, the ability to form the desired final specimen geometry was achieved.",
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Jones, JJ & Roth, JT 2009, Effect on the forgeability of magnesium AZ31B-O when continuous DC electricity is applied. in Proceedings of the ASME International Manufacturing Science and Engineering Conference 2009, MSEC2009. Proceedings of the ASME International Manufacturing Science and Engineering Conference 2009, MSEC2009, vol. 2, pp. 589-598, ASME International Manufacturing Science and Engineering Conference 2009, MSEC2009, West Lafayette, IN, United States, 10/4/09. https://doi.org/10.1115/MSEC2009-84116

Effect on the forgeability of magnesium AZ31B-O when continuous DC electricity is applied. / Jones, Joshua J.; Roth, John Timothy.

Proceedings of the ASME International Manufacturing Science and Engineering Conference 2009, MSEC2009. 2009. p. 589-598 (Proceedings of the ASME International Manufacturing Science and Engineering Conference 2009, MSEC2009; Vol. 2).

Research output: Chapter in Book/Report/Conference proceedingConference contribution

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Jones JJ, Roth JT. Effect on the forgeability of magnesium AZ31B-O when continuous DC electricity is applied. In Proceedings of the ASME International Manufacturing Science and Engineering Conference 2009, MSEC2009. 2009. p. 589-598. (Proceedings of the ASME International Manufacturing Science and Engineering Conference 2009, MSEC2009). https://doi.org/10.1115/MSEC2009-84116