### Abstract

The process of pulling a wire through a series of conical shaped dies which incrementally reduces its cross sectional area is known as wire drawing. These wire drawing dies are subjected to extremely high stresses while at the same time expected to survive long service lifetimes. Finite element modeling is used to model the interactions of these materials throughout the wire drawing process. These models show that during the drawing process the wire at the exit of the die can reach local stresses of roughly 150% of its yield strength. The required drawing force is monitored at varying approach angles and varying friction coefficients. At low approach angles the drawing force required is 50-60% larger than at high approach angles. Fluctuations of 5-10% of the drawing load are seen in all cases and are found to have a dependency on geometry, material properties, and drawing speed. In conventional drawing dies the standard approach angles are 10-15°. For the first time, finite element analysis has confirmed these approach angles as the largest angles where significant fluctuation can be prevented, and at the same time the smallest allowable angles without risking wire rupture due to high drawing forces.

Original language | English (US) |
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Title of host publication | Processing and Properties of Advanced Ceramics and Composites- A Collection of Papers Presented at the 2008 Materials Science and Technology Conference, MS and T'08 |

Pages | 249-254 |

Number of pages | 6 |

Volume | 203 |

State | Published - 2009 |

Event | 2008 Materials Science and Technology 2008 Conference , MS and T'08 - Pittsburgh, PA, United States Duration: Oct 5 2008 → Oct 9 2008 |

### Publication series

Name | Ceramic Transactions |
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Volume | 203 |

ISSN (Print) | 10421122 |

### Other

Other | 2008 Materials Science and Technology 2008 Conference , MS and T'08 |
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Country | United States |

City | Pittsburgh, PA |

Period | 10/5/08 → 10/9/08 |

### Fingerprint

### All Science Journal Classification (ASJC) codes

- Ceramics and Composites
- Materials Chemistry

### Cite this

*Processing and Properties of Advanced Ceramics and Composites- A Collection of Papers Presented at the 2008 Materials Science and Technology Conference, MS and T'08*(Vol. 203, pp. 249-254). (Ceramic Transactions; Vol. 203).

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*Processing and Properties of Advanced Ceramics and Composites- A Collection of Papers Presented at the 2008 Materials Science and Technology Conference, MS and T'08.*vol. 203, Ceramic Transactions, vol. 203, pp. 249-254, 2008 Materials Science and Technology 2008 Conference , MS and T'08, Pittsburgh, PA, United States, 10/5/08.

**Finite element modeling of steel wire drawing through dies based on encapsulated hard particles.** / Cunningham, Daniel J.; Byrne, Erik M.; Smid, Ivi; Keane, John M.

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

TY - GEN

T1 - Finite element modeling of steel wire drawing through dies based on encapsulated hard particles

AU - Cunningham, Daniel J.

AU - Byrne, Erik M.

AU - Smid, Ivi

AU - Keane, John M.

PY - 2009

Y1 - 2009

N2 - The process of pulling a wire through a series of conical shaped dies which incrementally reduces its cross sectional area is known as wire drawing. These wire drawing dies are subjected to extremely high stresses while at the same time expected to survive long service lifetimes. Finite element modeling is used to model the interactions of these materials throughout the wire drawing process. These models show that during the drawing process the wire at the exit of the die can reach local stresses of roughly 150% of its yield strength. The required drawing force is monitored at varying approach angles and varying friction coefficients. At low approach angles the drawing force required is 50-60% larger than at high approach angles. Fluctuations of 5-10% of the drawing load are seen in all cases and are found to have a dependency on geometry, material properties, and drawing speed. In conventional drawing dies the standard approach angles are 10-15°. For the first time, finite element analysis has confirmed these approach angles as the largest angles where significant fluctuation can be prevented, and at the same time the smallest allowable angles without risking wire rupture due to high drawing forces.

AB - The process of pulling a wire through a series of conical shaped dies which incrementally reduces its cross sectional area is known as wire drawing. These wire drawing dies are subjected to extremely high stresses while at the same time expected to survive long service lifetimes. Finite element modeling is used to model the interactions of these materials throughout the wire drawing process. These models show that during the drawing process the wire at the exit of the die can reach local stresses of roughly 150% of its yield strength. The required drawing force is monitored at varying approach angles and varying friction coefficients. At low approach angles the drawing force required is 50-60% larger than at high approach angles. Fluctuations of 5-10% of the drawing load are seen in all cases and are found to have a dependency on geometry, material properties, and drawing speed. In conventional drawing dies the standard approach angles are 10-15°. For the first time, finite element analysis has confirmed these approach angles as the largest angles where significant fluctuation can be prevented, and at the same time the smallest allowable angles without risking wire rupture due to high drawing forces.

UR - http://www.scopus.com/inward/record.url?scp=70349257559&partnerID=8YFLogxK

UR - http://www.scopus.com/inward/citedby.url?scp=70349257559&partnerID=8YFLogxK

M3 - Conference contribution

AN - SCOPUS:70349257559

SN - 9780470408452

VL - 203

T3 - Ceramic Transactions

SP - 249

EP - 254

BT - Processing and Properties of Advanced Ceramics and Composites- A Collection of Papers Presented at the 2008 Materials Science and Technology Conference, MS and T'08

ER -