Lubricant film thickness and wear in rolling point contact

T. E. Tallian, E. F. Brady, J. I. McCool, L. B. Sibley

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Abstract

Lubricant film thickness in the partial elastohydrodynamic range was measured as a function of rolling speed in a rolling 4-ball configuration, for four mineral oils, two esters and a polyphenylether covering a viscosity range of 8–360 cs. Film thickness is shown to vary with speed as a power function. At the point where a full elastohydrodynamic film is formed, the product of viscosity and speed is constant for most lubricants. Wear rate w after run-in follows a simple wear law w = Ka where a is the total area of asperity contact and K is a constant characteristic of the lubricant, of the order of 1 μg/inch3 for compounded ester type lubricants rating these as best, and 4 μg/inch3 for ester base stock, 6 μg/inch3 for polyphenylether and 13 μg/inch3 for mineral oil base stock, rating these lubricants progressively poorer in the order given, regarding their wear-preventing ability. A hypothesis regarding size and shape of wear particles is derived, suggesting platelet shaped particles. Limited data appear to confirm an exponential distribution of wear particle diameters with a mean of the order of 10−4 inch.

Original languageEnglish (US)
Pages (from-to)411-424
Number of pages14
JournalASLE transactions
Volume8
Issue number4
DOIs
Publication statusPublished - Jan 1 1965

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All Science Journal Classification (ASJC) codes

  • Engineering(all)

Cite this

Tallian, T. E., Brady, E. F., McCool, J. I., & Sibley, L. B. (1965). Lubricant film thickness and wear in rolling point contact. ASLE transactions, 8(4), 411-424. https://doi.org/10.1080/05698196508972111