Microsurface texturing for a minimum coefficient of friction

Ola H. Rashwan, Vesselin Stoilov

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

In recent years, micro surface texturing for friction and adhesion control has gained momentum in a wide range of applications, such as MEMS devices, punches, and tools used metal forming processes, and injection molding machines. In this study, air hardened tool steel, A2, with micro hexagonal dimples of different sizes and densities but constant depth, have been modeled and tested under dry sliding contact. Three-dimensional finite element models depict sliding dry contact between a rigid indenter and elastic-plastic textured surfaces are simulated. Coefficients of friction have been determined and compared for different texturing sizes and densities. In addition, these hexagonal patterns were fabricated on tool steel (A2) samples using photolithography. Coefficients of friction were experimentally measured using micro scratch tribometer. Both simulation and experimental results show there is a strong correlation between micro-texturing parameters and coefficient of friction. The results demonstrate that under dry sliding contact, coefficient of friction can be controlled through optimization of micro texturing parameters, specifically the spatial texture density (D/L) which is equal to the ratio of the size of the dimple (D) to the distance between the centers of two consecutive dimples (L). A minimum coefficient of friction exits at values of spatial texture densities (D/L) that range between 0.25 and 0.5 for this specific material.

Original languageEnglish (US)
Title of host publicationMechanics of Solids, Structures and Fluids; NDE, Structural Health Monitoring and Prognosis
PublisherAmerican Society of Mechanical Engineers (ASME)
ISBN (Electronic)9780791858448
DOIs
StatePublished - Jan 1 2017
EventASME 2017 International Mechanical Engineering Congress and Exposition, IMECE 2017 - Tampa, United States
Duration: Nov 3 2017Nov 9 2017

Publication series

NameASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE)
Volume9

Other

OtherASME 2017 International Mechanical Engineering Congress and Exposition, IMECE 2017
CountryUnited States
CityTampa
Period11/3/1711/9/17

All Science Journal Classification (ASJC) codes

  • Mechanical Engineering

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  • Cite this

    Rashwan, O. H., & Stoilov, V. (2017). Microsurface texturing for a minimum coefficient of friction. In Mechanics of Solids, Structures and Fluids; NDE, Structural Health Monitoring and Prognosis (ASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE); Vol. 9). American Society of Mechanical Engineers (ASME). https://doi.org/10.1115/IMECE2017-71466