Mitigation of root defect in laser and hybrid laser-arc welding: A model is developed that predicts the range of processing conditions that produce defect-free, complete-joint-penetration welds

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Abstract

Even though laser and hybrid laser-arc welding processes can produce single-pass, complete-joint-penetration welds in excess of 12 mm, root defects, such as root humping, have been observed at these greater plate thicknesses. The competition between the surface tension and the weight of the liquid metal in the weld pool is expected to govern root-defect formation. A series of laser and hybrid laser-gas metal arc welds has been completed in which each force is independently varied. The internal morphologies of the resulting root defects are characterized by X-ray computed tomography and found to vary significantly when welding with either the laser or hybrid laser-arc process. In order to compute the surface tension and liquid metal weight, a model based on the approximate geometry of the weld pool is developed and successfully predicts the range of processing conditions where root defects form. Process maps are then constructed for low-carbon steel and 304 stainless steel alloy systems. These maps can then be used to select welding parameters that produce defect-free complete-jointpenetration welds over a wide range of plate thicknesses.

Original languageEnglish (US)
Pages (from-to)73s-82s
JournalWelding Journal
Volume94
Issue number3
StatePublished - Mar 1 2015

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Laser beam welding
Electric arc welding
Welds
Defects
Lasers
Processing
Liquid metals
Surface tension
Welding
Gas lasers
Stainless Steel
Low carbon steel
Alloy steel
Tomography
Stainless steel
X rays
Geometry

All Science Journal Classification (ASJC) codes

  • Mechanics of Materials
  • Mechanical Engineering
  • Metals and Alloys

Cite this

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title = "Mitigation of root defect in laser and hybrid laser-arc welding: A model is developed that predicts the range of processing conditions that produce defect-free, complete-joint-penetration welds",
abstract = "Even though laser and hybrid laser-arc welding processes can produce single-pass, complete-joint-penetration welds in excess of 12 mm, root defects, such as root humping, have been observed at these greater plate thicknesses. The competition between the surface tension and the weight of the liquid metal in the weld pool is expected to govern root-defect formation. A series of laser and hybrid laser-gas metal arc welds has been completed in which each force is independently varied. The internal morphologies of the resulting root defects are characterized by X-ray computed tomography and found to vary significantly when welding with either the laser or hybrid laser-arc process. In order to compute the surface tension and liquid metal weight, a model based on the approximate geometry of the weld pool is developed and successfully predicts the range of processing conditions where root defects form. Process maps are then constructed for low-carbon steel and 304 stainless steel alloy systems. These maps can then be used to select welding parameters that produce defect-free complete-jointpenetration welds over a wide range of plate thicknesses.",
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N2 - Even though laser and hybrid laser-arc welding processes can produce single-pass, complete-joint-penetration welds in excess of 12 mm, root defects, such as root humping, have been observed at these greater plate thicknesses. The competition between the surface tension and the weight of the liquid metal in the weld pool is expected to govern root-defect formation. A series of laser and hybrid laser-gas metal arc welds has been completed in which each force is independently varied. The internal morphologies of the resulting root defects are characterized by X-ray computed tomography and found to vary significantly when welding with either the laser or hybrid laser-arc process. In order to compute the surface tension and liquid metal weight, a model based on the approximate geometry of the weld pool is developed and successfully predicts the range of processing conditions where root defects form. Process maps are then constructed for low-carbon steel and 304 stainless steel alloy systems. These maps can then be used to select welding parameters that produce defect-free complete-jointpenetration welds over a wide range of plate thicknesses.

AB - Even though laser and hybrid laser-arc welding processes can produce single-pass, complete-joint-penetration welds in excess of 12 mm, root defects, such as root humping, have been observed at these greater plate thicknesses. The competition between the surface tension and the weight of the liquid metal in the weld pool is expected to govern root-defect formation. A series of laser and hybrid laser-gas metal arc welds has been completed in which each force is independently varied. The internal morphologies of the resulting root defects are characterized by X-ray computed tomography and found to vary significantly when welding with either the laser or hybrid laser-arc process. In order to compute the surface tension and liquid metal weight, a model based on the approximate geometry of the weld pool is developed and successfully predicts the range of processing conditions where root defects form. Process maps are then constructed for low-carbon steel and 304 stainless steel alloy systems. These maps can then be used to select welding parameters that produce defect-free complete-jointpenetration welds over a wide range of plate thicknesses.

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