Numerical model of microstructure and fracture of coated aluminum alloys: A novel design approach

Ola Rashwan, Vesselin Stoilov

Research output: Chapter in Book/Report/Conference proceedingConference contribution

2 Citations (Scopus)

Abstract

Al/Si alloys are considered to be one of the most promising light weight alloys that can be used extensively in aerospace and automotive industry except for the poor tribological behaviour. However, with advancement and precision of the surface coating depositing techniques, new coating design which significantly enhances the tribological properties of the light weight alloys becomes attainable. In this paper, an innovative coating design is presented and thoroughly analyzed using finite elements method. The proposed model consists of Al/Si 319 as a matrix within which the geometrically defined hard Si particles are dispersed on the surface, and a hard coating layer then deposited in between the Si particles so that the lateral movement of the Si particles is constrained. ABAQUS is utilized to model and address the effects of different parameters, such as coating material, the hard coating thickness, and geometrical shape of the Si particles on the fracture and deboning of the entire structure. Two Si particles shapes are studied: circular and elliptical. Three coating materials are investigated: DLC, CrN and Al2O3. Besides, four coating thicknesses of 4 μm, 8μm, 15μm and 20μm are tested. It is found out that there is no single significant parameter which affects the fracture and deboning of Si particles, yet it is the combination of different parameters. The Si particle geometry plays a major role in determining the critical fracture stress with a circular shape outperforms the elliptical shape. The combination the circular Si particles and the CrN as coating material gives the highest critical fracture stress. Finally, DLC does not perform well with the circular Si Particle and it show the highest possible fracture stress with elliptical Si particle.

Original languageEnglish (US)
Title of host publicationTHERMEC 2011
Pages2640-2645
Number of pages6
DOIs
StatePublished - Jan 30 2012
Event7th International Conference on Processing and Manufacturing of Advanced Materials, THERMEC'2011 - Quebec City, QC, Canada
Duration: Aug 1 2011Aug 5 2011

Publication series

NameMaterials Science Forum
Volume706-709
ISSN (Print)0255-5476

Other

Other7th International Conference on Processing and Manufacturing of Advanced Materials, THERMEC'2011
CountryCanada
CityQuebec City, QC
Period8/1/118/5/11

Fingerprint

aluminum alloys
Numerical models
Aluminum alloys
Coatings
microstructure
Microstructure
coatings
Hard coatings
Coating techniques
Aerospace industry
ABAQUS
Automotive industry
aerospace industry
Finite element method
Geometry
finite element method
industries
matrices
geometry

All Science Journal Classification (ASJC) codes

  • Materials Science(all)
  • Condensed Matter Physics
  • Mechanics of Materials
  • Mechanical Engineering

Cite this

Rashwan, Ola ; Stoilov, Vesselin. / Numerical model of microstructure and fracture of coated aluminum alloys : A novel design approach. THERMEC 2011. 2012. pp. 2640-2645 (Materials Science Forum).
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title = "Numerical model of microstructure and fracture of coated aluminum alloys: A novel design approach",
abstract = "Al/Si alloys are considered to be one of the most promising light weight alloys that can be used extensively in aerospace and automotive industry except for the poor tribological behaviour. However, with advancement and precision of the surface coating depositing techniques, new coating design which significantly enhances the tribological properties of the light weight alloys becomes attainable. In this paper, an innovative coating design is presented and thoroughly analyzed using finite elements method. The proposed model consists of Al/Si 319 as a matrix within which the geometrically defined hard Si particles are dispersed on the surface, and a hard coating layer then deposited in between the Si particles so that the lateral movement of the Si particles is constrained. ABAQUS is utilized to model and address the effects of different parameters, such as coating material, the hard coating thickness, and geometrical shape of the Si particles on the fracture and deboning of the entire structure. Two Si particles shapes are studied: circular and elliptical. Three coating materials are investigated: DLC, CrN and Al2O3. Besides, four coating thicknesses of 4 μm, 8μm, 15μm and 20μm are tested. It is found out that there is no single significant parameter which affects the fracture and deboning of Si particles, yet it is the combination of different parameters. The Si particle geometry plays a major role in determining the critical fracture stress with a circular shape outperforms the elliptical shape. The combination the circular Si particles and the CrN as coating material gives the highest critical fracture stress. Finally, DLC does not perform well with the circular Si Particle and it show the highest possible fracture stress with elliptical Si particle.",
author = "Ola Rashwan and Vesselin Stoilov",
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Rashwan, O & Stoilov, V 2012, Numerical model of microstructure and fracture of coated aluminum alloys: A novel design approach. in THERMEC 2011. Materials Science Forum, vol. 706-709, pp. 2640-2645, 7th International Conference on Processing and Manufacturing of Advanced Materials, THERMEC'2011, Quebec City, QC, Canada, 8/1/11. https://doi.org/10.4028/www.scientific.net/MSF.706-709.2640

Numerical model of microstructure and fracture of coated aluminum alloys : A novel design approach. / Rashwan, Ola; Stoilov, Vesselin.

THERMEC 2011. 2012. p. 2640-2645 (Materials Science Forum; Vol. 706-709).

Research output: Chapter in Book/Report/Conference proceedingConference contribution

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AB - Al/Si alloys are considered to be one of the most promising light weight alloys that can be used extensively in aerospace and automotive industry except for the poor tribological behaviour. However, with advancement and precision of the surface coating depositing techniques, new coating design which significantly enhances the tribological properties of the light weight alloys becomes attainable. In this paper, an innovative coating design is presented and thoroughly analyzed using finite elements method. The proposed model consists of Al/Si 319 as a matrix within which the geometrically defined hard Si particles are dispersed on the surface, and a hard coating layer then deposited in between the Si particles so that the lateral movement of the Si particles is constrained. ABAQUS is utilized to model and address the effects of different parameters, such as coating material, the hard coating thickness, and geometrical shape of the Si particles on the fracture and deboning of the entire structure. Two Si particles shapes are studied: circular and elliptical. Three coating materials are investigated: DLC, CrN and Al2O3. Besides, four coating thicknesses of 4 μm, 8μm, 15μm and 20μm are tested. It is found out that there is no single significant parameter which affects the fracture and deboning of Si particles, yet it is the combination of different parameters. The Si particle geometry plays a major role in determining the critical fracture stress with a circular shape outperforms the elliptical shape. The combination the circular Si particles and the CrN as coating material gives the highest critical fracture stress. Finally, DLC does not perform well with the circular Si Particle and it show the highest possible fracture stress with elliptical Si particle.

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