Springback analysis in hybrid material deformation

Elizabeth M. Mamros, Chetan P. Nikhare

Research output: Chapter in Book/Report/Conference proceedingConference contribution

2 Scopus citations

Abstract

In the automotive and aerospace industries, cost and overall weight are major opponents that are affecting design opportunities. Research to investigate possible cost and weight reduction methods is continuously being performed focusing especially on the hybrid materials being used to manufacture parts. Currently, different types of metals with polymers are being chosen to make punched parts, but the deformation of the materials has not been fully investigated. The way that the material deforms will dictate the material properties held by the subsequent parts. Without knowing these material properties, it is difficult to prevent manufacturing problems during various processes. One major problem encountered when forming solid metal parts is that when the die is removed, the deformed parts change shape due to the elastic properties of the material. This shape change is called springback. This undesirable result causes the parts to be the incorrect shape and to not align correctly during assembly. One possible solution would be to investigate the material properties of trilayer hybrid materials consisting of metal and composite layers adjoined by adhesive. Trilayer channels will be tested by punching and measuring the resulting springback. Two different trilayer design setups will be tested, composite metal composite sandwich and metal composite metal sandwich, and will be compared with the deformation in a single layer metal channel. The outcome of these tests will determine which trilayer design will have the greatest success in reducing the undesirable springback effects.

Original languageEnglish (US)
Title of host publicationAdvanced Manufacturing
PublisherAmerican Society of Mechanical Engineers (ASME)
ISBN (Electronic)9780791852019
DOIs
StatePublished - 2018
EventASME 2018 International Mechanical Engineering Congress and Exposition, IMECE 2018 - Pittsburgh, United States
Duration: Nov 9 2018Nov 15 2018

Publication series

NameASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE)
Volume2

Other

OtherASME 2018 International Mechanical Engineering Congress and Exposition, IMECE 2018
CountryUnited States
CityPittsburgh
Period11/9/1811/15/18

All Science Journal Classification (ASJC) codes

  • Mechanical Engineering

Fingerprint Dive into the research topics of 'Springback analysis in hybrid material deformation'. Together they form a unique fingerprint.

Cite this