Virtual production line based WIP control for semiconductor manufacturing systems

Research output: Contribution to journalArticle

30 Citations (Scopus)

Abstract

The explosive growth of data acquisition and increasing number of machining processes makes extremely difficult to deliver precise information to the proper users at the right time by relying on a centralized work-in-process (WIP) control system in manufacturing. This article presents a potentially practical solution to a manageable and well-distributed WIP control system by addressing issues such as real time performance, scalability, and reconfigurability. By taking advantage of the advances in distributed computing technologies multiple WIP control instances performing different subsets of control and management responsibilities can be spawned from a server repository, running on geographically dispersed networked computers. These spawned WIP control instances are coordinated and synchronized using the concept of virtual production lines (VPLs). WIP control algorithms for implementing real time "pull" operations, leveraging WIP levels, and resolving resource sharing are proposed. Certain validation has been conducted in an industrial testbed to confirm the applicability of the proposed VPL-based WIP control solution.

Original languageEnglish (US)
Pages (from-to)165-178
Number of pages14
JournalInternational Journal of Production Economics
Volume95
Issue number2
DOIs
StatePublished - Feb 18 2005

Fingerprint

Process control
Semiconductor materials
Control systems
Distributed computer systems
Testbeds
Semiconductor manufacturing
Manufacturing systems
Production line
Scalability
Data acquisition
Machining
Servers

All Science Journal Classification (ASJC) codes

  • Business, Management and Accounting(all)
  • Economics and Econometrics
  • Management Science and Operations Research
  • Industrial and Manufacturing Engineering

Cite this

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abstract = "The explosive growth of data acquisition and increasing number of machining processes makes extremely difficult to deliver precise information to the proper users at the right time by relying on a centralized work-in-process (WIP) control system in manufacturing. This article presents a potentially practical solution to a manageable and well-distributed WIP control system by addressing issues such as real time performance, scalability, and reconfigurability. By taking advantage of the advances in distributed computing technologies multiple WIP control instances performing different subsets of control and management responsibilities can be spawned from a server repository, running on geographically dispersed networked computers. These spawned WIP control instances are coordinated and synchronized using the concept of virtual production lines (VPLs). WIP control algorithms for implementing real time {"}pull{"} operations, leveraging WIP levels, and resolving resource sharing are proposed. Certain validation has been conducted in an industrial testbed to confirm the applicability of the proposed VPL-based WIP control solution.",
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Virtual production line based WIP control for semiconductor manufacturing systems. / Qiu, Guanghua.

In: International Journal of Production Economics, Vol. 95, No. 2, 18.02.2005, p. 165-178.

Research output: Contribution to journalArticle

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